Our Heavy Duty cylinder disassembly/assembly table and tooling designed for cylinders up to 24 to 30 inches in diameter. The table is designed with the top rail modified from 3/4" to 1-1/4" steel and is 26.5 ft. Long. A cylinder assist for disassembly and re assembly, a 24" heavy duty triple chain vise, a pressure boost system and 70K Nut Buster have been developed in conjunction with the heavy duty disassembly table.
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Our cylinder honing equipment is designed with the hydraulic rebuilding shop in mind. There are many features incorporated into our hone that make it ergonomically friendly and environmentally safe.
The Hone is manufactured in two sections (power section and cylinder section). Each section is comprised of a sturdy 2” x 4” tubular steel frame in lengths that are built to your specifications (5ft. increments), with leveling leg bases and side panels.
The hydraulic power unit consists of a variable displacement pressure compensated pump mounted to a “C” face 7-1/2 hp. TEFC, 3 phase motor (A) with a 40 gal. reservoir (B), manifold and two directional valves. This unit drives the two hydraulic motors used for head traversing and rotation and is cooled with a air-to-oil cooler (C). Both the feeds and speeds are completely variable by use of flow control valves on each circuit.
The honing head consists of a linear bearing slide with a vertical adjustment of 17 in. and a hydraulic drive motor that will accept any honing tooling. The head is adjusted up or down to align the honing motor with the center of the cylinder being honed.
The electrical package incorporates the Programmable Logic Controller (PLC), step down transformer, relays, motor starter and push buttons into a functional and conveniently located enclosure.
The cylinder section frame incorporates a full-length drain pan as part of the structure. The drain pan will capture the honing oil, carry it to the honing oil reservoir, and use a slurry settling system to remove the honing sediment.
Leveling leg bases every 5 feet provide a method of mounting and leveling the cylinder section. Side panels are bolted for easy access where necessary.
A high volume honing oil pump system is included to assure a continuous flow of oil for cutting and flushing during the honing process. A pipe manifold runs the length of the cylinder section, with oil nozzles mounted on short flex hoses every 3 feet to provide a simple and effective way to pump the honing oil into the cylinder tube. A simple and effective settling system removes slurry from the honing oil as it returns to the main tank.
Two rolling shrouds are provided to contain the honing oils and insure a clean splash free honing system. These hoods roll the length of the hone and/or can be lifted off to facilitate the installation and removal of the cylinder, free of obstruction.
The MS&D hone includes electronic tensioning. A variable voltage clutch mechanism can eliminate the need to manually adjust stone tension. This system adapts to standard “Sunnen” honing tooling.
The MSD-H-PC is a programmable controller that will monitor hone motor rpm and control the cycle time and time delay settings. The PLC will let you set the honing parameters with consistency to handle repetitive jobs and obtain reliable results.
A remote cable control is available (MSD-H-R) as an option to allow the operator to control the jog buttons while moving the magnetic stops on either end of the cylinder section. This will facilitate setup, especially on long cylinders.
The RPM meter helps the operator maintain the proper cutting speeds for maximum stone life and efficient cutting action.
We manufacture a set of CBN stones that fit into Sunnen ARN master holders for four (4) stone honing. Our stone sets, manufactured of Borazon, outlast aluminum oxide stones by more than 100 times. The additional stone area also increases the stock removal rate.
Hand honing can be a practical and economic alternative to machine honing. Machinery Service & Design has developed a portable honing system that will insure proper honing oil flow, filtration and containment.
The most important factor in getting a good finish along with material removal during the hand honing process is the flushing, lubrication and cooling supplied by the honing oil. A continuous oil flow removes the spent abrasive and material. If this material collects it causes excessive stone wear and stone glazing. This will effect material removal. A good finish can only be attained with clean oil and the lubricity the oil supplies.
The MSD-PHHD hand hone drive is used to drive Sunnen honing tooling for the cleanup or resizing of hydraulic cylinder tubes. The pneumatic drive motor, Sunnen ANR-110 mandrel adapter and hand-brake adjustment are integrated into a simple and ergonomic package. The lightweight and well balanced tool will allow the operator to remove metal from the tubes without the stress of handling a large heavy and awkward electric drill.